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Data Sheet
FlatPAC-ENTM
EN Compliant, Autoranging Switcher
Features
* EN 61000-3-2 harmonic current compliance * Low profile package (1.4"/35,6mm) * Output power to 500W (425W for EN compliance) * Up to 4 user specifiable outputs * "Autosense" feature * Compliant to EN 55022, Class A, EN 55022, Class B (may require optional in-line filter), EN 61000-4-4 and EN 61000-4-5 * Rugged: Meets MIL-STD-810E for vibration * Drop-in upgrade to our "2up" FlatPAC * RS-232 microcontroller interface * Safety agency approvals: TUV, cULus, CE
Overview
With a power density greater than 7W/in3, Westcor's FlatPAC-EN is an ultra low profile, compact, EN compliant autoranging AC-DC switcher. It is capable of providing up to 500 Watts from up to 4 isolated outputs. For maximum versatility and flexibility, the FlatPAC-EN can be configured with standard Vicor DC-DC converter modules - full, half and quarter brick sizes. These modules cover the entire range of outputs from 1 to 100Vdc and 25 to 500 Watts, as well as an array of non-standard voltages. The optimum FlatPACEN solution can be factory configured based on your exact voltage and power requirements. For conducted EMI, the FlatPAC-EN conforms with FCC Class A and B, and EN 55022, Class A and B. Some configurations may require our optional external in-line filter to meet EN 55022 Class B. Further, besides meeting the cULus, TUV and CE safety agency approvals, the FlatPAC-EN complies with harmonic current limits per EN 61000-3-2, Electrical Fast Transient/Burst per EN 61000-4-4 and Surge Immunity per EN 61000-4-5. For harmonic current compliance to EN 61000-3-2, do not exceed input current of 3.33 A rms at 230Vac, 50 Hz.
1.4"H x 5.0"W x 9.2"L 35,6 x 127,0 x 233,7 mm Up to 500W 1 to 4 Outputs
Part Numbering
FL
Product Prefix FL FlatPAC-EN
X1
-
X2
Number of 1st Gen modules
X3
- XXX - E
Factory Assigned Extended Temperature Range Version (Optional)
Number of Output Voltages
Number of 2nd Gen modules
Autosense Feature*
This is a new feature implemented in all converter slots in the FlatPAC-EN. If remote sense connections are not needed or are inadvertently not made, no local sense connections are necessary. Simply connect the output(s) to the load and the converter(s) will automatically operate in the local sense mode. If remote sense connections are made, the unit will operate in remote sense mode.
*Applies
to outputs utilizing Maxi or Mini size converters.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
Rev. 1
Page 1 of 8
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DC Output Selections
The tables below show a sampling of some of the most popular standard outputs that can be configured into the FlatPAC-EN.
Output Voltage
2Vdc 3.3Vdc 5Vdc 12Vdc 15Vdc 24Vdc 28Vdc 48Vdc 2nd Gen 160 264 400 500 500 500 500 500
Available Power (W) per Package Size
Maxi
1st Gen 80 132 200 200 200 200 200 200 60 99 150 150 150 150 150 150 2nd Gen 100 150 200 250 250 250 250 250
Mini
1st Gen 40 66 100 100 100 100 100 100 30 50 75 75 75 75 75 75
Micro
2nd Gen 50 75 100 150 150 150 150 150
FlatPAC-EN Configurations
Vicor's DC-DC converter modules are used to populate the FlatPAC-EN. There are several configurations available depending on module size, power limitation and location of the MiniHAM*. The two-output FlatPAC-EN contains 1 Maxi and 1 Mini. The three-output FlatPAC-EN contains 3 Minis. The four output FlatPAC-EN contains 1 Mini and 3 Micros. See below.
FlatPAC-EN Configurations
Maximum Total Output Power = 500W (425W for EN61000-3-2 Compliance) 2 Output** 3 Output 4 Output
MiniHAM
MiniHAM
Mini M3
MiniHAM
Mini M4
Maxi
Mini M1 M2
Mini M1
Mini M2
Micro
Micro
Micro
M1
M2
M3
M1
M2
M1
M2
M3
M1
M2
M3
M4
Note: The FlatPAC-EN is limited to a maximum output power of 500W regardless of the module capability. For example, if three Mini modules are used, the maximum output power for the FlatPAC-EN is still 500W irrespective of the maximum output power of the modules. For EN 61000-3-2 harmonic current compliance, input current of 3.33 A rms should not be exceeded. * The MiniHAM is a passive harmonic attenuator specifically designed for EN compliance. Unlike active PFC solutions, the MiniHAM generates no EMI, greatly simplifying and reducing system noise filtering requirements. It is also considerably smaller and more efficient than active alternatives and improves the unit's MTBF. It will provide harmonic current compliance at 230Vac input at up to 425W of output power. ** For a single output configuration either M1 or M2 is used.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 FlatPAC-EN Rev. 1 Page 2 of 8
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Performance Specifications
The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230Vac) and 75% load on all outputs, unless specified otherwise. For detail specifications, consult the FlatPAC-EN Design Guide available online at (vicorpower.com).
INPUT CHARACTERISTICS
Parameter Typ Units Notes
AC Input Voltage Frequency DC Input Line Regulation Inrush Current @ 115Vac @ 230Vac Ride Through Time @ 115Vac @ 230Vac @ Load Conducted EMI/RFI 12/15 16/18 500/400 FCC Class A, EN 55022 Class A FCC Class B, EN 55022 Class B Power Factor Harmonic Current Limits Transient Burst Immunity Surge Immunity Voltage Dips Dielectric Withstand Primary to Chassis GND Primary to Secondary Secondary to Chassis GND 1,500 3,000 500 Vrms Vrms Vrms > 0.70 EN 61000-3-2/A14 EN 61000-4-4 EN 61000-4-5 EN 61000-4-11 Criteria B EN 55022 Class B may need external optional in-line filter >75% load Input current of 3.33A rms max. at 230Vac, 50Hz ms ms W 8 8 A rms A rms 90-132/180-264 47-63 250-380 0.2 Vac Hz Vdc % From low line to high line Derates to 260W @ 90Vac, 400W @ 180Vac
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
Rev. 1
Page 3 of 8
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Performance Specifications Cont.
OUTPUT CHARACTERISTICS
Parameter Setpoint Accuracy Load Regulation Temperature Regulation Long Term Drift Output Ripple & Noise 10Vout >10Vout Voltage Trim Range 1st Gen Modules 2nd Gen Modules Remote Sense Compensation OVP Set Point Current Limit 50-110 10-110 0.5 125 115 %Vout %Vout Vdc %Vout %Imax 10% on 10 - 15 Vout Preload may be required Autosense (See page 1) Not available on 1st Gen Minis Autorecovery 100 1.0 mV % 20MHz band width 20MHz band width Typ 0.5 0.2 0.005 0.02 Units % % %/C %/khr Notes Of Vnom No Load to full load -20C to +65C
ENVIRONMENTAL CHARACTERISTICS
Parameter Storage Temperature Operating Temperature(standard and extended)* Ambient Air Case Temperature Vibration Safety Approvals -20 to +70 -20 to +90 see note cULus, TUV, CE C C See derating curves in Design Guide 75 for 1st Gen Maxi modules MIL-STD-810E, Category 10 Minimum Integrity Test Typ -20 to +100 -40 to +100 Units C C Notes Standard version Extended range option*
*Extended temperature range option includes module burn-in and temperature cycling.
MECHANICAL CHARACTERISTICS
Parameter Weight Typ 3.4 1.5 9.2 x 5.0 x 1.4 233,7 x 127,0 x 35,6 Units lbs kg in mm LxWxH LxWxH Notes
Overall Dimensions
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
Rev. 1
Page 4 of 8
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Mechanical Diagram
9.20 233,69 MBJ1 A/C INPUT 2 3 MATING CONNECTOR: HOUSING: MOLEX (39-01-4051) SOCKET CRIMP 16 AWG: MOLEX (39-00-0090) CRIMP TOOL: MOLEX (11-01-0199)
1.40 35,59
1
MBJ1 GN N/C L2/N L1 N/C 0.03 0,77 MOUNTING HOLES 4X #8-32 x 0.125 OR M4 x 3mm MAX LG FROM OUTSIDE OF POWER SUPPLY MOUNTING HOLES 4X #8-32 x 0.250 OR M4 x 6mm MAX LG FROM OUTSIDE OF POWER SUPPLY
OUTPUTS J2 M1 & M2
4.000 101,60
4.563 115,89 OUTPUTS J3 M3 & M4
0.50 12,70
5.450 138,43 5.825 147,96 0.38 9,53 8.500 215,90
AIR FLOW
0.219 5,56
QUADRUPLE OUTPUT See page 6 and 7 for detailed output connection information.
PIN 1 1 CBJ1 (12 PIN)
PIN CBJ1 CBJ2 CBJ3 CBJ4 CBJ5 CBJ6 CBJ7 CBJ8 CBJ9 CBJ10 CBJ11 CBJ12
REF SGND N/C ACOK TX RX E/D-4 E/D-3 E/D-2 E/D-1 GSD N/C +5VS
DESCRIPTION SIGNAL GROUND N/C AC POWER OK TRANSMIT 4 RECEIVE ENABLE/DISABLE ENABLE/DISABLE ENABLE/DISABLE ENABLE/DISABLE GENERAL SHUTDOWN N/C +5V @ 300mA CBJ1 E/D INTERFACE CONNECTOR 3 2 MATING CONNECTOR: HOUSING: MOLEX (50-57-9412) SOCKET CRIMP 24-30 AWG: MOLEX (16-02-0097) CRIMP TOOL: MOLEX (11-01-0209)
NOTES: UNLESS OTHERWISE SPECIFIED
1
REFERENCE MB CB
DESIGNATION MOTHER BOARD CONTROL BOARD
2 3
CONNECTOR PART NUMBERS SPECIFIED ARE MOLEX OR EQUIVALENT A COMPLETE SET OF MATING CONNECTORS CAN BE PURCHASED FROM WESTCOR BY SPECIFYING CONNECTOR KIT P/N 19-130044 CBJ4 AND CBJ5 ARE PART OF THE RS-232 MICROCONTROLLER FUNCTIONS. SEE FLATPAC-EN DESIGN GUIDE (AVAILABLE ONLINE AT VICORPOWER.COM) FOR DETAILED INFORMATION.
4
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
Rev. 1
Page 5 of 8
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FlatPAC-EN OUTPUT CONNECTORS
A. SINGLE OR DUAL OUTPUT
J1/J2 SENSE/TRIM PIN CONNECTOR
-V OUT
10-32 OUTPUT STUDS
1 2 3
TRIM + SENSE - SENSE
MATING CONNECTOR: HOUSING: MOLEX P/N 50-57-9403 TERMINALS: MOLEX P/N 16-02-0103 USE CRIMP TOOL: MOLEX P/N 11-01-0208
10-32 STUDS OUTPUT M1 OUTPUT M2
+V OUT
-
M1
J1
M1
-
M2
+
J2
SINGLE OR DUAL OUTPUT
B. TRIPLE OUTPUT Output M1 (Using 1 Mini)
J2
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
PIN 1 2 3 4 5 6 7 8 9
J2 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR) DESCRIPTION N/C N/C N/C N/C N/C TRIM M1 +V OUT M1 +V OUT M1 -V OUT M1 PIN DESCRIPTION 10 11 12 13 14 15 16 17 18 N/C N/C N/C + SENSE M1 N/C - SENSE M1 +V OUT M1 - V OUT M1 - V OUT M1
MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
OUTPUT M1
18 10
OUTPUTS M2 & M3
18 10
9
J2
1
9
J3
TRIPLE OUTPUT
Outputs M2 and M3 (Using 2 Minis)
J3 J3 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION +V OUT M3 -V OUT M3 -V OUT M3 + SENSE M3 - SENSE M3 TRIM M2 +V OUT M2 +V OUT M2 -V OUT M2 PIN DESCRIPTION 10 11 12 13 14 15 16 17 18 +V OUT M3 +V OUT M3 -V OUT M3 + SENSE M2 TRIM M3 - SENSE M2 +V OUT M2 - V OUT M2 - V OUT M2
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
+
M2
1
Rev. 1
Page 6 of 8
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FLATPAC-EN OUTPUT CONNECTORS (continued)
C. QUADRUPLE OUTPUT Outputs M1 and M2 (Using 2 Micros)
J2
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
PIN 1 2 3 4 5 6 7 8 9
J2 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR) DESCRIPTION +V OUT M2 -V OUT M2 -V OUT M2 +V OUT M2 - V OUT M2 TRIM M1 +V OUT M1 +V OUT M1 -V OUT M1 PIN DESCRIPTION 10 11 12 13 14 15 16 17 18 +V OUT M2 +V OUT M2 -V OUT M2 + V OUT M1 TRIM M2 - V OUT M1 +V OUT M1 - V OUT M1 - V OUT M1
MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
18
J2
10
18
J3
10
9
1
9
1
OUTPUTS M1 & M2
OUTPUTS M3 & M4
QUADRUPLE OUTPUT
Outputs M3 and M4 (Using 1 Micro and 1 Mini)
J3 J3 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION +V OUT M4 -V OUT M4 -V OUT M4 + SENSE M4 - SENSE M4 TRIM M3 +V OUT M3 +V OUT M3 -V OUT M3 PIN DESCRIPTION 10 11 12 13 14 15 16 17 18 +V OUT M4 +V OUT M4 -V OUT M4 + V OUT M3 TRIM M4 - V OUT M3 +V OUT M3 - V OUT M3 - V OUT M3
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
Note: Additional technical information including temperature derating curves, installation instructions, mounting holes, in-line filter, RS-232 microcontroller features covered in the FlatPAC-EN Design Guide available online at vicorpower.com.
FLATPAC-EN ACCESSORIES
The following accessories are available for the FlatPAC-EN:
Connector Kits
FlatPAC-EN 19-130044
Current Share Boards
Used for increased output power or redundancy FlatPAC-ENs with 1st Gen Modules FlatPAC-ENs with 2nd Gen Modules CSB01 CSB02
In-line Filter
In-line Filter IF1232
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
Rev. 1
Page 7 of 8
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Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems.
Information furnished is believed to be accurate and reliable. However, no responsibility is assumed for its use. No license is granted by implication or otherwise under any patent or patent rights. Products are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to our standard Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
The latest data is available on the Vicor website at vicorpower.com.
Westcor, a division of Vicor, designs and builds configurable power supplies incorporating Vicor's high density DC-DC converters and accessory components. Westcor's product line includes: * * * * * * PFC Mini PFC Micro PFC MicroS Autoranging MegaPAC Mini MegaPAC PFC MegaPAC * * * * * PFC MegaPAC-EL (/Low Noise) 3 Phase/4kW MegaPAC 3 Phase/4kW MegaPAC-EL (Low Noise) ConverterPACs FlatPAC-EN
See Design Guides for detailed information about all Westcor products. They can be downloaded in PDF format from the website.
Vicor Corporation 25 Frontage Road, Andover, MA, 01810 978-470-2900, Fax: 978-475-6715 Westcor Division of Vicor 560 Oakmead Parkway, Sunnyvale, CA 94085 800-735-6200, 408-522-5280, Fax: 408-774-5555 vicorpower.com
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
FlatPAC-EN
P/N 26318
Rev. 1
3/03/10M
Set your site on VICOR at www.vicorpower.com

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